Not a tonne rating
A 5 percent CBR does not create a 5 tonne limit. There is no direct percentage-to-vehicle conversion.
California Bearing Ratio is a penetration test used to characterise subgrade and unbound material under defined conditions. It is useful evidence for access planning, but it is not a direct bearing pressure, a tonne limit or a substitute for the complete project assessment.
An accurate project CBR requires appropriate testing of the relevant ground. A higher measured CBR means the tested material resisted the standard plunger more strongly under the recorded test conditions. It does not mean the ground can carry the same percentage of a vehicle weight. Actual suitability still depends on moisture, density, soil structure, weak layers, load footprint, traffic, turning, duration, preparation and the mat system.
CBR is a dimensionless index derived from a penetration test. A standard plunger is driven into the test material and the measured force at specified penetrations is compared with a standard reference material. The result is expressed as a percentage.
The number therefore describes penetration resistance for that material, in that condition and under that test procedure. It is widely used in pavement and foundation work as an indicator of subgrade support, but it is not the same as allowable bearing pressure in kilopascals and it does not directly state what vehicle can use a route.
A 5 percent CBR does not create a 5 tonne limit. There is no direct percentage-to-vehicle conversion.
One result may not represent soft spots, trenches, made ground, services, edges or changing drainage elsewhere on the route.
Moisture, disturbance, remoulding and construction activity can change the material response after testing.
CBR evidence is not binary. The right question is what the value represents, how it was obtained and whether it describes the route at the time it will be used. A measured result is still specific to its location, depth, material condition, moisture state and test method.
Relevant investigation and laboratory results with location, depth, material condition and test basis.
A direct field test at a defined location and condition under BS 1377-9:2025.
A penetration profile converted through an appropriate correlation. Useful for identifying weak layers, but still an estimate.
Surface, drainage, rutting, standing water, recent weather, photographs and verified site knowledge.
Useful regional screening context at 1 km resolution. It does not measure CBR at the work area.
Research underpinning UK pavement practice shows that moisture and soil structure materially affect subgrade CBR. Disturbed or remoulded soil can respond differently from the same soil in an undisturbed state. A result should therefore travel with its test condition, location and date.
Wetting can reduce the penetration resistance of many subgrades, particularly cohesive soils. Standing water and poor drainage are operational warnings, not just cosmetic issues.
Compaction, capping, granular build-up and separation layers can change the supporting system. The designed and constructed build-up matters more than a generic promise that stone improves CBR.
Excavation, trafficking and remoulding can change response near formation. Made ground and reinstated trenches require particular caution because variability may govern.
A sound surface can conceal a weaker layer below. Tests and observations must be interpreted at relevant depths and across the actual route.

TrackSpec uses the postcode to locate the project and consults the British Geological Survey Soil Parent Material Model at 1 km resolution. That can add screening context about the dominant mapped parent material and likely soil characteristics.
BGS explicitly states that the 1 km dataset must not be used at finer resolution and must not replace detailed site investigation. It covers natural geological deposits, not man-made construction or materials.
TrackMatz does not describe the postcode output as a site CBR rating. TrackSpec uses mapped context alongside the project inputs to guide an indicative product class. A measured CBR requires appropriate testing of the actual ground.
A mat spreads load and protects the surface, but it does not change the underlying soil into a stronger material. Whether a system is suitable depends on how load reaches the ground and how often that loading is repeated.
| Decision input | Why it matters | What TrackMatz needs |
|---|---|---|
| Ground evidence | Defines the quality and uncertainty of the support assumption. | Test information where available, surface description, drainage, photographs and recent weather. |
| Load footprint | Gross weight alone hides axle, wheel, track or outrigger concentration. | Vehicle or plant type, gross weight, axle arrangement and contact footprint. |
| Traffic and movement | Repeated passes, turning, braking and edge loading can govern performance. | Pass frequency, route direction, turning areas and operating controls. |
| Duration and programme | Longer exposure increases the importance of drainage, inspection and changing conditions. | Install date, removal date and the weakest likely programme conditions. |
| Preparation and layout | Formation, separation, joints, straight runs, interfaces and unsupported areas affect load transfer. | Route dimensions, access, offload, laydown, preparation and required layout. |
TrackMatz publishes current supplier guidance so clients can compare the four classes. We do not turn those figures into a fixed low, medium or high CBR tonne matrix.
| Class | Published product position | Site qualification |
|---|---|---|
| TM10 Current specification | Pedestrian-first. Supplier guidance up to 10 tonnes suggested and tested up to 20 tonnes depending on ground conditions. | Occasional cars require ground and traffic assessment. Commercial vehicles, trucks and plant normally require a higher class. |
| TM50 Current specification | Supplier guidance up to 20 tonnes on softer ground and more than 50 tonnes on firm ground. | CBR, footprint and traffic assessed. Cranes, outriggers, steel tracks and heavy repeated traffic require a higher class or specific review. |
| TM120 Current specification | Supplier guidance for loads up to 60 tonnes and vehicles up to 100 tonnes, subject to configuration and ground conditions. | Complete project review required. Cranes, outriggers and steel tracks remain behind written or engineered review. |
| TM200 Current specification | Supplier load-bearing guidance in excess of 200 tonnes, dependent on ground conditions, plus 415 tonnes/m² or 605 psi compressive capacity. | Engineered project review for heavy lift and concentrated loads. The system must not bridge unsupported ground. |
A much lighter vehicle can still be unsuitable on very weak, saturated, disturbed or unsupported ground. Product guidance is not automatic site permission.
TrackMatz can review project information and arrange a project-specific survey. Formal ground investigation or engineering remains a competent specialist responsibility where the risk profile requires it.
Scientific references checked 16 July 2026. This guide supports access planning and procurement discussion. It is not a temporary works design, site investigation or engineering approval.
TrackMatz turns the available project information into a practical procurement starting point. The level of certainty depends on the quality of the evidence supplied.
Ground conditions, vehicles, load footprints, traffic, duration, layout and programme considered together.
An indicative TrackSpec starting point where appropriate, followed by TrackMatz review before proposal.
The proposed product class and quantity, based on the project information available at that stage.
Relevant product specification sheets available for technical and procurement review.
Important limitations, exclusions and missing information identified rather than hidden behind a headline load figure.
A clear request for further evidence, testing, investigation or specialist engineering where the risk requires it.
The objective is a defensible procurement decision, not false precision. TrackMatz does not present mapped postcode context as a measured site CBR or treat supplier figures as automatic permission to proceed.
For a broad access requirement, compare track mats for hire. For a surface-led brief, see ground protection mats hire. For a defined vehicle route or haul road, see temporary roadway hire. TrackMatz reviews the project details before a proposal is issued.