Home Hire Products TM120 · Heavy Duty
HEAVY DUTY · 3m × 2.5m HDPE ROADWAY PANELS

TM120. Heavy vehicle access, trackway and civils compounds.

Heavy duty track mats for hire and temporary roadway hire for assessed heavy vehicle access, short-duration plant routes, compounds and programme work. We check the ground, load footprint, turning, traffic and duration, then propose, deliver and install the right system.

WHY TM120

The right kit. The right team.

7.5 m²

Heavy Duty Footprint

Each 3m by 2.5m panel covers 7.5m². Transport and layout are planned to the project quantity and route.

295 kg

Machine-Placed Panels

Panel weight. A HIAB or heavy-duty forklift is required, with trained personnel guiding the installation.

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60t / 100t

Published supplier guidance.

Loads up to 60 tonnes and vehicles up to 100 tonnes, subject to panel configuration and ground conditions.

In-house Install

Pro crew on the truck.

The team that loads the kit lays the trackway. Or self-collect with a full layout brief.

Rapid

UK Mainland Mobilisation

24-hour mobilisation is available on many projects, subject to stock, route, quantity and installation requirements.

WHERE IT FITS

What the TM120 is built for. And what needs another answer.

TM120 is TrackMatz's heavy-duty roadway panel. Supplier guidance references loads up to 60 tonnes and vehicles up to 100 tonnes, but the ground, vehicle or track footprint, turning, traffic frequency, duration and route preparation decide whether it is the right system.

Use it for

Strong heavy-duty applications.

  • Assessed heavy wheeled vehicle access and HGV routes.
  • Short-duration rubber-tracked plant movements on prepared ground.
  • Civils compounds, laydown areas and controlled plant yards.
  • Utilities, rail and solar access where the route and traffic are reviewed.
  • Heavy event back-of-house routes and delivery areas.
  • Longer programmes with a planned base, geotextile and inspection regime.
Check or step up

Conditions that require a project review.

  • Steel-tracked plant without prior written approval.
  • Crane access, lifting operations or outrigger support without an engineered review.
  • Raw saturated ground, standing water or a route with no practical preparation.
  • Deep ruts, voids or any requirement to bridge unsupported ground.
  • Long-duration heavy traffic without base preparation and maintenance.
  • Any selection based only on a headline tonne figure.

Supplier figures are product guidance, not universal site working limits. Low CBR can make a much lighter vehicle unsuitable. TrackSpec and the project review qualify the complete route.

TM120
TECHNICAL SPECIFICATIONS

Published panel data. Project-specific approval.

Current supplier data for the TrackMatz fleet, followed by the checks that determine whether TM120 suits the route.

Dimensions3,000 mm × 2,500 mm × 40 mm
Usable surface7.5 m² per panel
Weight295 kg per panel
MaterialCompression moulded 100% recycled HDPE 100% recyclable.
SurfaceHigh-profile vehicle side and low-profile underside
ConnectionsMetal straps and M16 bolts
Supplier guidanceLoads to 60 tonnes; vehicles to 100 tonnes Subject to panel configuration and ground conditions.
Site approvalCBR, footprint, traffic, turning, duration and preparation assessed

Source: current supplier panel and product guidance, checked July 2026.

CONNECTION SYSTEM

Mechanically connected for the agreed layout.

Metal straps and M16 bolts connect adjacent panels. The layout, connector quantity and installation method are planned around the route and expected movement.

TM120 metal strap connector joining adjacent panels
METAL STRAP CONNECTOR

The strap bridges adjacent connection points and helps control relative movement across the planned layout.

TM120 M16 bolt used with the connector strap
M16 BOLT FIXING

M16 bolts secure the connector straps. The installation team tightens and checks the fixings as part of the agreed method.

LAYOUT-MATCHED KIT

The connector mix follows the design.

The proposal identifies the agreed mat and connector layout. Lost or damaged items are handled under the quoted hire terms.

Machine placement is required. TrackMatz can plan delivery, installation, inspection and uplift as one service.

Installation

Machine-placed by trained personnel. At 295 kg per panel, TM120 requires a HIAB or heavy-duty forklift. The route is graded and levelled as required, with geotextile ideally used beneath the panels.

STRAIGHT TALK · SUPPLIER RATING VS SITE SUITABILITY

What 60 tonnes and 100 tonnes mean on real ground.

Current supplier guidance references loads up to 60 tonnes and vehicles up to 100 tonnes, subject to panel configuration and ground conditions.

Those are product ratings, not automatic permission to run that weight on site. Low CBR can make a much lighter vehicle unsuitable, so TrackSpec and the project review qualify the complete route.

Published supplier guidance

60t loads. Vehicles to 100t.

  • Product guidance, not a universal working limit
  • Subject to panel configuration
  • Subject to ground conditions
  • Site-specific checks still required
What TrackMatz checks

The whole project.

  • CBR and route preparation
  • Wheel or track contact area
  • Turning, braking and traffic frequency
  • Duration, layout and inspection plan

The supplier rating is the product ceiling. The ground and operating conditions determine whether the site can use it.

HOW WE RUN A TM120 HIRE

Owned fleet. Pro install. Same team end to end.

From your first call through to off-hire collection, the same team handles every step. No middleman. No sub-contracted install. Owned trucks, dedicated logistics, professional install crew. Heavy duty surface connected, secured and inspected.

5 Min
Brief Us

Tell us area, ground, plant, duration. We spec the right class on the call. TM120 or a different mix.

Reviewed
Plan & Proposal

Mat class, quantity, route preparation, delivery, installation, connector kit and collection are itemised in the proposal.

Planned
Deliver & Install

Delivery and machine placement are planned around stock, route, quantity, site access, ground preparation and the agreed connector layout.

Off-Hire
Lift & Clean

One pickup. Connectors counted. Fleet washed, returned to stock. Transparent terms, minimal hassle.

SPECIFICATION AND PROJECT CHECK

Take the data away. Then check the application.

Download the current TM120 specification sheet or send the project conditions for a product-class review.

Current Specification Sheet

TM120 technical sheet

A two-page reference for project files, tender responses and internal review.

  • Current dimensions, weight and material
  • Supplier ratings and CBR qualification
  • Suitable and unsuitable applications
  • Connection and installation system
  • TrackMatz contact and review route
Page one of the TM120 technical specification sheet
↓ Download PDF
Project-Specific Review

Check whether TM120 fits

Send the ground, traffic, area, dates and postcode. We will confirm TM120 or recommend the correct class.

  • Ground and route review
  • Traffic and load-footprint check
  • Indicative mat class and quantity
  • Delivery and installation considerations
  • Clear next step from our team

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COMMON QUESTIONS

What clients actually ask us about TM120 hire.

Can the TM120 take 50 tonne plant and above?
Supplier guidance references loads up to 60 tonnes and vehicles up to 100 tonnes. Those are product figures, not automatic site approval. We need the CBR, ground condition, wheel or track footprint, turning, traffic frequency, duration and route preparation. The complete conditions decide whether TM120, TM200 or a specialist system is required.
Are TM120 mats OK for crane outrigger pads?
Not as a default approval. Crane access and outrigger support bring concentrated loads and require an engineered review of the crane data, load-spreading arrangement and ground. TM200 or a specialist crane system may be required.
How quickly can you mobilise on UK mainland?
24-hour mobilisation can be offered on many UK mainland projects. Timing is subject to stock, route, quantity, site access and installation requirements. Out-of-hours and weekend mobilisation is available by arrangement.
What's the minimum hire?
Minimums depend on distance, quantity, duration and installation requirements. Send the site postcode, dates and area and we will confirm the most practical hire option.
How do I look after the mats over winter?
Use the agreed inspection and maintenance plan. Keep the route clean, inspect for movement, settlement or standing water, and report changes before continuing heavy traffic. Longer programmes should include planned ground preparation, geotextile where appropriate and an inspection frequency matched to the site.
Can I see them on a project before I commit?
Photos usually do. Send us shots of the ground and the access route, we'll spec the class from those in most cases. On-site survey is on request for larger or more complex projects, with a written spec pack. If TM120 isn't right, we'll tell you that. Saves you the call back later.
Not sure which class is right for the project?
Use the TrackSpec Tool™ for a 60 second indicative recommendation, or pick the phone up and brief us. The tool gets you a starting point. The phone gets you a spec.

Got a project? Talk to the team.

Or email enquiries@trackmatz.co.uk · Try the TrackSpec Tool · Monday to Friday, 7am to 6pm · Out-of-hours by request